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7 Efficient Servo Controlled Automatic Compression Testing Machine VSLIC-C288

short info

Before delving into the benefits, let’s understand what the Servo Controlled Automatic Compression Testing Machine is all about. This advanced piece of machinery is designed for precise and automated compression testing of materials, making it an indispensable tool in various sectors, including construction, manufacturing, and research laboratories.

Standard

IS:516, IS:14858 (2000), AASHTO T22

Model

VSLIC-C288

Origin

Indian

Make/ OEM

VERTEX

Brochure

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  • OVERVIEW

  • SPECIFICATIONS

  • FEATURES

  • VIDEO
  •  New
    WORKING PRINCIPAL

OVERVIEW

Improving Accuracy with SERVO CONTROLLED FULLY AUTOMATIC COMPRESSION TESTING MACHINE

One of the key advantages of the SERVO CONTROLLED FULLY AUTOMATIC COMPRESSION TESTING MACHINE is its ability to deliver highly accurate results. This precision ensures that your materials meet the required standards, reducing the risk of costly errors and rework. Moreover, by producing consistent and reliable outcomes, you build a reputation for quality in your industry.

Enhancing Efficiency and Productivity
In today’s competitive landscape, efficiency is paramount. The SERVO CONTROLLED FULLY AUTOMATIC COMPRESSION TESTING MACHINE streamlines the testing process by automating repetitive tasks. This not only saves time but also minimizes the need for extensive manual labor. Consequently, your business can increase its output and meet customer demands more efficiently.

Overview

Servo Controlled Automatic Compression Testing Machine is capable of conducting compression tests on concrete specimens and allied products. These compression testing machines are state of the art machines based on the principal of CLOSE LOOP. The system can be loaded in load, displacement or strain control basis. The system accuracy is better than ± 1%. A special type of 4 piece oil filled spherical seating is provided conforming to IS 14858-2000.

The system has an arrangement for automatic pacing system, which is achieved by the combination of advance hydraulic and electronic system. Control signal from the electronic system is passed on to the servo valve through P.I.D. Controller which in turns control the flow to the hydraulic ram thereby keeping the pace rate within permissible limit of the pre programmed value.
NOTE: The machine is supplied with windows based user friendly for Data acquisition and analysis. It has the features for on line graphical presentation in addition to the numerical test results.

Salient Features:

  • Conforming to Testing Procedures laid down in various national and international standards for building material/ concrete specimen
  • Suitable for static and low frequency dynamic tests on rock, concrete and other building materials.
  • Based on SERVO HYDRAULIC CLOSED LOOP FEEDBACK control mechanism
  • Capable to control multiple frames (up to 4 from same hydraulic power pack)
  • Fully Computer Controlled operation with User friendly Software
  • Controlling on Load or Displacement or user supplied strain gage (quarter Bridge) or External displacement sensors as mounted on specimen
  • High stiffness compression loading frame
  • High speed Data Acquisition card with 100 kHz sampling rate
  • Programmable Rate of Loading (Pace Rate) in all control modes, including user input file for loading/hold/ unloading applications
  • Facility to change the parameter like rate of load or rate of displacement without stopping and restarting during testing
  • Facility for setup and execution of monotonic, cyclic and user defined test procedures
  • 8 Additional input channels for external transducers such as load cell, pressure transducer, LVDT etc. and the same can be used for controlling also
  • Windows based user friendly Application Software for controlling and data acquisition
  • Start, Stop, Hold operation through computer
  • Inching/Release operation to set Sample
  • Auto release facility after specimen failure
  • Facility in the software to study Post failure behaviours of specimens
  • Online Plotting of Graphs (Load v/s Displacement, Load v/s Time, Displacement v/s Time) with display of data
  • Advance Statistical Analysis
  • Safety Limits for Over Load, over travel etc.

The system has following main components-

  • Loading Frame
  • Hydraulic Power Pack
  • PC Based Control System and Application Software
  • Additional Accessories

FAQs

  1. How does pace rate control affect compression testing results? Pace rate control directly impacts the speed at which a material is compressed during testing. Precise control ensures consistent and reliable results.
  2. Can fully automatic compression testing machines be used for brittle materials like ceramics? Yes, these machines are versatile and can be adjusted to suit the characteristics of different materials, including brittle ones like ceramics.
  3. Are these machines suitable for research purposes? Absolutely. Fully automatic machines are ideal for material research, offering the precision and versatility needed for scientific investigations.
  4. Do I need specialized training to operate a fully automatic compression testing machine? While some familiarity with testing procedures is helpful, these machines are designed with user-friendliness in mind, making them accessible to technicians and engineers of varying experience levels.
  5. Where can I find more information about fully automatic pace rate control compression testing machines?

Fully automatic pace rate control compression testing machines have revolutionized the world of material testing, offering precision, efficiency, and versatility like never before. Whether you’re in construction, aerospace, automotive, or material research, these machines are essential tools in ensuring the quality and safety of your products and projects.

SPECIFICATIONS

COMPRESSION TESTING MACHINE – 2000 KN-FULLY AUTOMATIC – SERVO CONTROLLED

Capacity 2000 Kn
Platen size in mm 300 mm Dia
Ram Dia in mm 216 mm
Ram Travel in mm 50 mm
Vertical daylight in mm 350 mm
Horizontal daylight in mm 350 mm
Weight approx in kg 765 Kg
Least count 0.1 kn or better
Load indication and Control 7Inch & 10 Inch Coloured touch screen controller
Accuracy ± 1%
Pace rate controlling accuracy 1%
Pumping Motorized
Pump Speed Dual speed
Motor Servo motor
Reading Digital
Release valve operation Not Required
Auto stop after failure of specimen Available, machine stops after completion of test
Auto Release of Pressure after specimen failure Available, pressure release automatic after completion of test
Calculation of result Automatic
Holding of Max.Load Available
Pace Rate or Rate of Loading indication Available
Operator skill to control Pace Rate Not Required
Bar Graph Not Required
Multi Channel operation 3 channel operation possible, flexural and compression frame can be attached
Saving of records infinite records with Pen drive
Pen drive slot Inbuilt pen drive slot. (saves reading in excel format) (Record date-time, Sr no and Peak load and N/mm2)
Real time graph Available, on controller itself
Printer interface (Direct connectivity to printer w/o computer) In built
Computer operation software and data Acquisition software Available at extra cost
Displacement controlled operation Available at extra cost
Modulus of Elasticity Calculation Available at extra cost
Flexural attachment Possible, all calculations will be made automatically
Splitting Tensile Test Possible, all calculations will be made automatically
LAN Connectivity Possible, in built LAN port
Auto internal Calibration without proving ring Available
Piston over travel safety cut off Available at extra cost
Over load safety cut off Available
Shot circuit protection Available

FEATURES

Precision through Automation

At the heart of this machine lies a sophisticated servo control system. This system is responsible for controlling and regulating the applied load with an unparalleled level of precision. The result? Consistent and reliable test results, each and every time.

Real-time Data Acquisition

In the world of quality assurance, data is king. The Servo Controlled Automatic Compression Testing Machine doesn’t disappoint. It offers real-time data acquisition, allowing engineers and researchers to monitor and analyze test results as they happen. This capability is indispensable for quick decision-making and immediate adjustments when necessary.

User-friendly Interface

Complexity should never be a barrier to productivity. This machine boasts a user-friendly interface that makes operation a breeze. Engineers and technicians can easily set parameters, initiate tests, and retrieve data with minimal training.

Precise Testing for Unwavering Quality Assurance

When it comes to ascertaining the quality of materials used in construction, civil engineering, and various other industries, precision is paramount. The Servo Controlled Automatic Compression Testing Machine emerges as an indispensable tool in this pursuit. Unlike conventional testing methods that may be prone to human error, this state-of-the-art machine ensures the highest level of accuracy.

Versatility Beyond Compare

One of the defining characteristics of this technology is its remarkable versatility. Whether you are dealing with concrete, cement, asphalt, or any other material, this machine can adapt to the specific requirements of your project. This adaptability makes it an invaluable asset across a multitude of industries.

Precision through Automation

At the heart of this machine lies a sophisticated servo control system. This system is responsible for controlling and regulating the applied load with an unparalleled level of precision. The result? Consistent and reliable test results, each and every time.

Precise Pace Rate Control

Fully automatic machines offer unparalleled precision in pace rate control. They can apply loads at a consistent and adjustable rate, ensuring accurate and repeatable results.

Multiple Test Modes

Fully automatic machines offer various test modes, including constant load rate, constant deformation rate, and stress relaxation. This versatility accommodates a wide range of testing requirements.

Real-time Data Acquisition

In the world of quality assurance, data is king. The Servo Controlled Automatic Compression Testing Machine doesn’t disappoint. It offers real-time data acquisition, allowing engineers and researchers to monitor and analyze test results as they happen. This capability is indispensable for quick decision-making and immediate adjustments when necessary.

Applications

Fully automatic pace rate control compression testing machines find applications in diverse industries.

1. Construction

In the construction industry, these machines are used to test the compressive strength of concrete, ensuring the safety and durability of structures.

2. Aerospace

Aerospace engineers rely on compression testing to evaluate the performance of materials used in aircraft components, from landing gear to fuselage materials.

3. Automotive

Automotive manufacturers use these machines to assess the strength of materials for vehicle safety and performance.

4. Material Research

Researchers in material science use fully automatic machines to investigate the properties of new materials and alloys.

Benefits

The adoption of fully automatic pace rate control compression testing machines offers several advantages:

  1. Accuracy: Precise pace rate control ensures reliable and accurate test results.
  2. Efficiency: Automation reduces testing time and minimizes the need for manual intervention.
  3. Data Integrity: Real-time data monitoring eliminates the risk of human error in data collection.
  4. Versatility: Multiple test modes cater to a wide range of testing requirements.
  5. Ease of Use: Intuitive interfaces make these machines accessible to a broader range of users.

Conclusion

In the world of material testing, fully automatic pace rate control compression testing machines have emerged as a cornerstone of precision and efficiency. Their ability to provide accurate, real-time data across various industries ensures the safety and reliability of countless products and structures. As technology continues to advance, we can expect even more remarkable innovations in material testing, further enhancing the quality and safety of the world around us.

PRODUCT VIDEO

WORKING PRINCIPALNew

How to Operate a Servo Controlled Automatic Compression Testing Machine

Operating a servo-controlled compression testing machine involves several key steps:

  1. Preparing the Specimen
    • Careful specimen preparation is essential for accurate results.
    • Ensure specimens are correctly sized and shaped.
  2. Setting Up the Machine
    • Configure the machine settings according to the test requirements.
    • Ensure proper alignment and calibration.
  3. Conducting the Test
    • Begin the test, and the machine will apply force until specimen failure.
    • Real-time data is collected and can be analyzed for quality control.
  4. Interpreting Test Results
    • Evaluate the results to determine material strength and quality.
    • Compare results with industry standards and project requirements.

Servo-controlled machines simplify these processes, making materials testing more efficient and reliable.

Applications of Compression Testing in Construction Quality Control

Compression testing plays a vital role in ensuring the quality and safety of construction projects:

  1. Ensuring Material Strength in Construction
    • Testing materials like concrete ensures they meet required strength standards.
    • Weak materials can lead to structural failures and safety hazards.
  2. Quality Assurance in Concrete Production
    • Servo-controlled machines help concrete producers maintain consistent quality.
    • Concrete strength is a critical factor in construction durability.
  3. Compliance with Industry Standards
    • Many construction codes and standards require compression testing.
    • Compliance is necessary for project approval and safety.

Choosing the Right Compression Testing Equipment

Selecting the appropriate compression testing machine is crucial for accurate results and efficient operations:

  1. Factors to Consider
    • Consider the types of materials you’ll be testing.
    • Think about the frequency of testing and load capacity requirements.
  2. Common Features to Look For
    • Look for servo-controlled technology for precision.
    • Check for user-friendly interfaces and data storage options.
  3. Budget Considerations
    • Determine a budget that aligns with your testing needs.
    • Balance cost with the benefits of accuracy and efficiency.

By following these steps and guidelines, you can make informed decisions when choosing the right compression testing equipment for your construction and materials testing projects.

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